Lly injector test

x2 Exergy Performance E01 10205 Reman 30% Over LLY Duramax Fuel Injector Set (8 Total) New. Engineered to Deliver! Whether you are the class points champion, or just need confirmation all is well with your diesel fuel system, Exergy Performance can help. Drawing on the experience of mu... Exergy Performance.Conducted bottle test, no fuel present at relief valve after cycling under load. Used scantool to command 25k psi (160mpa) and it wouldn't produce more than 13,500 psi. Ran injector return test, less than 2 ml return from each of all 8 injectors... tested while cranking, ficm disconnected, 15 seconds each injector.Just a short update on my 2005 lly Duramax. I'll walk through the symptoms and details about a leaking injector I found, thinking I had an exhaust leak.Hunt... Another big reason to use these injectors is the test equipment used to ensure the highest quality and strict standards for fuel delivery are achieved. These injectors include all updates so they can be better than what was originally installed. Nationwide Bosch warranty coverage. One year, unlimited mileage warranty. GM Part Number 97303657Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. These injectors carry a two-year warranty. Information about warranty policies can be found HERE. LLY HIGH PRESSURE FUEL LINESEach injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who...Lly's are 48 volt injectors, they're fired via a FICM that turns 12 volts into 48 volts to open the injector, the FICM controls the injectors in 2 groups of 4, if even 1 injector in a group goes out, the FICM shuts the whole group down, and you now have a 4 cylinder. 2nd, LLY's are unique in that the ONLY RELIABLE scanner is a TECH 2.My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who... Feb 08, 2022 · I have a 2005 LLY with 210k on what I believe to be stock injectors. I have the injector ticking noise and am getting pretty poor milage but no haze or rough idle. I checked my balance rates when hot and they looked fine except 7/8 which were +6 and +7. My question is should I look into new injectors to help smooth the idle noise out and maybe ... The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. Come along with Eric O. when he finalizes the fix on this 2005 GMC 4500 with the LLY Duramax Diesel that is having some sort of issue with the FICM and the i. Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L 2004 - 2005 REPAIR SERVICE. $229.00. CHOOSE OPTIONS. 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D.Sep 05, 2011 · LLY injector testing 1) Balance Rates Test- You'll need a Tech 2, Edge insight or other device which can read them from the ECM 2) Fuel Return Rate Test - You'll need to hook up lines to the return lines on the top of each injector and check how... 3) Compression Test - Hooking up a compression ... 2004.5-2005 GM 6.6L LLY Duramax Diesel Fuel Injector. ... Another big reason to use these injectors is the test equipment used to ensure the highest quality and ... My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who... 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? Try increasing the rail pressure, we find injector nozzles that leak at idle pressure, but do not leak at higher pressure. 2. Check glow plug operation when cold. 3. Check rail pressure when engine is off, it should be 1.0-1.8 MPa(145-261 PSI) LB7 and LLY, or 0 PSI LBZ and LMM. Skewed rail pressure readings will usually not cause a hard start. 4.Injector Testing Information. (No Start) Disconnect the electrical connector and return line from one injector. Plug the fuel return line fitting with a suitable tool (CH-50377-A). Crank the engine for 15 seconds and verify no fuel leaks from the injector. If fuel leaks from the injector, replace it. Repeat for all eight injectors.Try increasing the rail pressure, we find injector nozzles that leak at idle pressure, but do not leak at higher pressure. 2. Check glow plug operation when cold. 3. Check rail pressure when engine is off, it should be 1.0-1.8 MPa(145-261 PSI) LB7 and LLY, or 0 PSI LBZ and LMM. Skewed rail pressure readings will usually not cause a hard start. 4.For the same money you can get a ECM program that will out perform and give better fuel economy than the injectors will. On an LB7 the labor alone will kill you but the LLY/LBZ units take less than 1/2 the time to change. A good set of upgrade injectors will run about $1000 plus good cores and labor to install them.Description. Have your common rail fuel injectors cleaned and tested in our fuel injection shop. First we clean the injector in our Ultrasonic parts cleaner to remove any carbon, dirt and loose rust. Then we test the injector on our Bosch test machine and provide a print out of the report. Price is per injector. 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D.Fuel Injector Testing Service for LLY 6.6L Chevrolet GMC Duramax. 1 review. $21.00. Pay in 4 interest-free installments for orders over $50 with. Learn more. Number of Injectors. Add to cart. You are placing an order for a testing service of your LLY 6.6L Injectors. Please read Diesel Care and Performance's full Rebuild Policy, before placing ...Dec 28, 2008 · Install J-46594 into the bolt hole in the fuel injector bracket. Install a flare nut wrench onto J-46594 and pull back away from the fuel injector, until the injector releases from its seat. Remove J-46594 . Remove the fuel injectors with brackets. If necessary, remove the fuel injector bracket pins. My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who... The 8th digit of the VIN will identify which engine model you have. LLY engines have “2” as the 8th digit of the VIN. Comes with New Combustion Seal and O-rings for installation. Every injector is individually tested on a state of the art test bench to ensure they meet OE specifications. Optional and Good to have: We strongly recommend replacing the valve cover gasket and left return line/clip and right return line/clip. Replaces part numbers: Bosch: 0445120027, 0986435504. GM: 97780144, 97303657. Item Condition: Manufactured Again. -This is a Manufactured Again product. Each injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. scented con Exergy Reman Performance +60% injectors appropriate if you have already upgraded (or plan to) your transmission, high-pressure fuel pump, low pressure fuel pump, turbocharger, tuning calibration, and have installed supporting mods like traction bars, cold air intake, and intercooler piping. If this is too much, consider our +45% injectors or +30% injectors. For LLY 6.6L Duramax Silverado or ... Bosch Precision Fuel Injection Control Module. Fits 2004.5-2005 Chevy / GMC 2500HD / 3500HD LLY. GM Part # 97303751 / Bosch Part # 0281011134. 1- Genuine Bosch (F.I.C.M) module. This is the highest quality replacement module on the market and comes Plug and Play ready.13 hours ago · 6L Duramax requires advanced emissions equipment, including the use of diesel exhaust fluid injection , to reduce nitrogen oxide emission levels by 63 percent over LMM powered trucks 6 liters in a V8 configuration, the LML is part of the Duramax May 31, 2009 · 2001 Duramax: Suddenly diesel knock & high idle speed A louder than normal diesel knock has started for no. Fuel Injector Testing Service for LLY 6.6L Chevrolet GMC Duramax. 1 review. $21.00. Pay in 4 interest-free installments for orders over $50 with. Learn more. Number of Injectors. Add to cart. You are placing an order for a testing service of your LLY 6.6L Injectors. Please read Diesel Care and Performance's full Rebuild Policy, before placing ...Bosch Precision Fuel Injection Control Module. Fits 2004.5-2005 Chevy / GMC 2500HD / 3500HD LLY. GM Part # 97303751 / Bosch Part # 0281011134. 1- Genuine Bosch (F.I.C.M) module. This is the highest quality replacement module on the market and comes Plug and Play ready.Jan 15, 2022 · From Being Dirty Or Clogged. Over time the nozzle of the injector can become, dirty and partially blocked. When you shut off your engine the injector will, soak up the heat of the engine. Dirty Or Clogged Fuel Injectors. This causes any fuel left in the injector to evaporate, leaving behind hard deposits, inside the injector. FICM/IDM for 2004.5-2005 GM 6.6L Duramax LLY. Part #’s 97303751 / 0 281 011 134. Please Select New OEM or Reman in Options. Reman FICM -Lifetime Warranty. New FICM- 1 Year Unlimited Mile Warranty. Diesel Injector Driver Module (IDM) or Fuel Injector Control Module (FICM) is manufactured and tested to the strictest OE standards for ... THANK YOU FOR PURCHASING OUR REPAIR SERVICE TO YOUR 2004 - 2005 Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L. REPAIR SERVICE, YOU SEND YOUR PART TO US, WE REBUILD IT AND SHIP IT BACK TO YOU. PLEASE PRINT this R&R Form located at the top of the Home page at the "Forms Tab" after checking out . Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. One of the terminals should make the test light glow, this is the injector power source coming from the computer.Come along with Eric O. when he finalizes the fix on this 2005 GMC 4500 with the LLY Duramax Diesel that is having some sort of issue with the FICM and the i. Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L 2004 - 2005 REPAIR SERVICE. $229.00. CHOOSE OPTIONS. Bosch Precision Fuel Injection Control Module. Fits 2004.5-2005 Chevy / GMC 2500HD / 3500HD LLY. GM Part # 97303751 / Bosch Part # 0281011134. 1- Genuine Bosch (F.I.C.M) module. This is the highest quality replacement module on the market and comes Plug and Play ready.Dec 12, 2020 · How to Fix your LLY Duramax Fuel Pressure Relief Valve (FPRV) Problem. There are three relatively inexpensive ways to solve a poorly working Duramax fuel pressure relief valve. The three FPRV fixes are installing a FPRV shim kit, replacing your FPRV with a race fuel valve, or replacing your FPRV with another OEM FPRV. 1. Just a short update on my 2005 lly Duramax. I'll walk through the symptoms and details about a leaking injector I found, thinking I had an exhaust leak.Hunt... Optional and Good to have: We strongly recommend replacing the valve cover gasket and left return line/clip and right return line/clip. Replaces part numbers: Bosch: 0445120027, 0986435504. GM: 97780144, 97303657. Item Condition: Manufactured Again. -This is a Manufactured Again product. FICM/IDM for 2004.5-2005 GM 6.6L Duramax LLY. Part #’s 97303751 / 0 281 011 134. Please Select New OEM or Reman in Options. Reman FICM -Lifetime Warranty. New FICM- 1 Year Unlimited Mile Warranty. Diesel Injector Driver Module (IDM) or Fuel Injector Control Module (FICM) is manufactured and tested to the strictest OE standards for ... harbor breeze ceiling fans parts First, hook the test-light clip to a bolt or bare metal bracket on the engine. Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. Note: Must return old fuel lines to receive full core credit. LLY 2004.5-2005 Chevrolet/GMC 2500/3500/4500/5500 6.6 Diesel Vin Code “2” LLY Injector Replacement Kit – Refurbished 1,499.99 injectorsdirect Refurbished Refurbished & tested LLY injectors, these were removed from a running engine. They are cleaned externally in an ultrasonic tank, flushed internally, and the nozzles are ... 2004 - 2005 6.6L Duramax LLY ». Fuel System Components - GM Duramax LLY. The heart and soul of any diesel engine is the fuel system. Common rail technology has taken over the diesel fuel injection industry. We offer the best diesel fuel injection systems on the market today. We offer brand such as Bosch, Industrial Injection, Dynomite Diesel ... Conducted bottle test, no fuel present at relief valve after cycling under load. Used scantool to command 25k psi (160mpa) and it wouldn't produce more than 13,500 psi. Ran injector return test, less than 2 ml return from each of all 8 injectors... tested while cranking, ficm disconnected, 15 seconds each injector.LLY 2004.5-2005 Chevy/GMC Duramax 30% Over 6.6L Diesel High Performance Injector Set (Stage 1) ... *Updated injector body "stress test" with maximum heat and pressure through all gun drilled holes to qualify durability, fretting erosion and prevent internal cracking.The answer is to examine the injector connector ‘keys’ to help correctly identify the year and model of engine you are working on. Bosch common rail fuel injector for Duramax Diesel 2004.5 – 2010. Duramax LLY engine connector keys. The ‘LLY’ engine (2004 – 2005) is the first year to use connector ‘keys’ (note the circled portion). 13 hours ago · 6L Duramax requires advanced emissions equipment, including the use of diesel exhaust fluid injection , to reduce nitrogen oxide emission levels by 63 percent over LMM powered trucks 6 liters in a V8 configuration, the LML is part of the Duramax May 31, 2009 · 2001 Duramax: Suddenly diesel knock & high idle speed A louder than normal diesel knock has started for no. The 8th digit of the VIN will identify which engine model you have. LLY engines have “2” as the 8th digit of the VIN. Comes with New Combustion Seal and O-rings for installation. Every injector is individually tested on a state of the art test bench to ensure they meet OE specifications. Aug 18, 2020 · For 2006, the LLY received a number of engine block and internals related upgrades in addition to a lower compression ratio and upgraded turbo which resulted in peak torque increasing by 85lb-ft. from 520lb-ft. to 605lb-ft. The new upgrades to the LLY removed some of the common LB7 problems such as fuel injector and fuel pump failure. However ... Jun 06, 2005 · 01-05 LB7 LLY 6.6L GM Duramax Water Pump Sale! $ 75.00 $ 64.95 PRODUCT CODE: 42349; 01-05 LB7 LLY 6.6L GM Duramax Water Pump W/Housing Sale! $ 145.00 $ 124.95 PRODUCT CODE: 42349BH; 01-05 LB7-LLY 6.6L Duramax MBRP 4″ XP Series Sale! $ 575.00 $ 554.99 PRODUCT CODE: 2188; 01-05 LB7-LLY Accelerator Pedal Assembly with Position Sensor Symptoms of Leaking Fuel Injectors: Hard Starting when engine is hot. Increased Fuel Consumption. Rough Idle. Fuel odors inside and around the car. Poor Emissions. Oil thinning, which can lead to catastrophic engine failure. Hydro-lock, which can lead to catastrophic engine failure. Before you decide on any plan of action please read this article. Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. One of the terminals should make the test light glow, this is the injector power source coming from the computer.608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? FICM/IDM for 2004.5-2005 GM 6.6L Duramax LLY. Part #’s 97303751 / 0 281 011 134. Please Select New OEM or Reman in Options. Reman FICM -Lifetime Warranty. New FICM- 1 Year Unlimited Mile Warranty. Diesel Injector Driver Module (IDM) or Fuel Injector Control Module (FICM) is manufactured and tested to the strictest OE standards for ... 2004.5-2005 LLY Duramax FICM - Fuel Injection Control Module. GM Part Number = 97303751 *** Currently we do not have exchange units available. We can offer to rebuild yours. The price is $697.70 plus the shipping back to you. If yours is not rebuildable we will ship it back to you at your expence if you choose. 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? Injector Testing Information. (No Start) Disconnect the electrical connector and return line from one injector. Plug the fuel return line fitting with a suitable tool (CH-50377-A). Crank the engine for 15 seconds and verify no fuel leaks from the injector. If fuel leaks from the injector, replace it. Repeat for all eight injectors.www.duramaxforum.com > ... > 04.5-05 LLY Duramax Powertrain Dec 5, 2009 - 6 posts - ‎4 authors Hi got a 05 3500 running really ruff and throwing 2 codes p0202. ... Number #2 injector Drive fault, incorrect current on a fuel injector circuit (the ... breaking down on freeway code p2149 - Chevy and GMC Duram series online 720p legendado According to service information, the correct diagnostic procedure is to use a professional volt/ohmmeter to measure the resistance of each fuel injector circuit. The specified resistance at room temperature is between 0.3 to 0.4 ohms. Before measuring the resistance of any circuit, remove the negative cable on each battery.2004 - 2005 6.6L Duramax LLY ». Fuel System Components - GM Duramax LLY. The heart and soul of any diesel engine is the fuel system. Common rail technology has taken over the diesel fuel injection industry. We offer the best diesel fuel injection systems on the market today. We offer brand such as Bosch, Industrial Injection, Dynomite Diesel ... Fuel Injector Testing Service for LLY 6.6L Chevrolet GMC Duramax. 1 review. $21.00. Pay in 4 interest-free installments for orders over $50 with. Learn more. Number of Injectors. Add to cart. You are placing an order for a testing service of your LLY 6.6L Injectors. Please read Diesel Care and Performance's full Rebuild Policy, before placing ...Another big reason to use these injectors is the test equipment used to ensure the highest quality and strict standards for fuel delivery are achieved. These injectors include all updates so they can be better than what was originally installed. Nationwide Bosch warranty coverage. One year, unlimited mileage warranty. GM Part Number 97303657Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. One of the terminals should make the test light glow, this is the injector power source coming from the computer.The 8th digit of the VIN will identify which engine model you have. LLY engines have “2” as the 8th digit of the VIN. Comes with New Combustion Seal and O-rings for installation. Every injector is individually tested on a state of the art test bench to ensure they meet OE specifications. The data - circuit, pin 90 should have a 2.5 to 1.5v square wave. Check for wire harness rub through at the FICM /alternator bracket. There was a tsb for this wiring problem, common issue. LLY injector issues. I am getting these codes: P0201, P0204, P0206, P0207 and P2146. The Group A fuel injectors. First, hook the test-light clip to a bolt or bare metal bracket on the engine. Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. Jun 06, 2007 · 04.5-07 6.6L LLY LBZ Duramax. Sooner or later, most 2004.5+ LLY LBZ Duramax’s will experience the dreaded “injector harness problem”. GM routed the fuel injector wiring harnesses very tight on these engines, which can result in premature wire fatigue and connector-pin failure and/or intermittent loose connections at the fuel injector ... Note: Must return old fuel lines to receive full core credit. LLY 2004.5-2005 Chevrolet/GMC 2500/3500/4500/5500 6.6 Diesel Vin Code “2” LLY Injector Replacement Kit – Refurbished 1,499.99 injectorsdirect Refurbished Refurbished & tested LLY injectors, these were removed from a running engine. They are cleaned externally in an ultrasonic tank, flushed internally, and the nozzles are ... Symptoms of Leaking Fuel Injectors: Hard Starting when engine is hot. Increased Fuel Consumption. Rough Idle. Fuel odors inside and around the car. Poor Emissions. Oil thinning, which can lead to catastrophic engine failure. Hydro-lock, which can lead to catastrophic engine failure. Before you decide on any plan of action please read this article. The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. Jun 06, 2005 · Shop 2004.5-2005 GM 6.6L DURAMAX LLY DIESEL FUEL INJECTOR - REMANUFACTURED online at just $249 from Big Dawg Diesel and Surplus. It is a wholesale distributor of new and remanufactured injectors, pumps and related diesel engine components. BDD provides quality parts for Dodge, Ford, Chevy/GMC light duty and some heavy duty applications. Jun 06, 2007 · 04.5-07 6.6L LLY LBZ Duramax. Sooner or later, most 2004.5+ LLY LBZ Duramax’s will experience the dreaded “injector harness problem”. GM routed the fuel injector wiring harnesses very tight on these engines, which can result in premature wire fatigue and connector-pin failure and/or intermittent loose connections at the fuel injector ... Test leaking Fuel Injectors.. Fuel injector leak testing should be done under operating pressure. The average DIY fuel injector cleaning project and most automotive repair shops does not have the proper diagnostic equipment or the ability to test leaking injectors or clean them properly. It is suggested that you have your leaking fuel injector sent to Injector RX for testing and cleaning.Some of our staff were part of the development of this equipment and common rail injectors when they were employed by Bosch. This equipment is not only able to measure injection quantity but also shot-to-shot consistency and injection timing. Exergy Performance is a division of Exergy Engineering and is focused on the unique needs of high ... Today i talk about the problems i have had with my LLY Duramax and how i finally was able to fix the common injector harness problem. Thanks for watching and...May 05, 2004 · Original Bosch Common Rail Injectors are full disassembled and ultrasonically cleaned. Major parts are then replaced with only Original Bosch items (nozzle and valve/ball). Injector is fully assembled with major clearances checked and then a test calibration is run. All values are recorded and compared with the factory settings, changes are then made to settings inside the injectors to bring ... Test leaking Fuel Injectors.. Fuel injector leak testing should be done under operating pressure. The average DIY fuel injector cleaning project and most automotive repair shops does not have the proper diagnostic equipment or the ability to test leaking injectors or clean them properly. It is suggested that you have your leaking fuel injector sent to Injector RX for testing and cleaning.Exergy Reman Performance +60% injectors appropriate if you have already upgraded (or plan to) your transmission, high-pressure fuel pump, low pressure fuel pump, turbocharger, tuning calibration, and have installed supporting mods like traction bars, cold air intake, and intercooler piping. If this is too much, consider our +45% injectors or +30% injectors. For LLY 6.6L Duramax Silverado or ... 13 hours ago · 6L Duramax requires advanced emissions equipment, including the use of diesel exhaust fluid injection , to reduce nitrogen oxide emission levels by 63 percent over LMM powered trucks 6 liters in a V8 configuration, the LML is part of the Duramax May 31, 2009 · 2001 Duramax: Suddenly diesel knock & high idle speed A louder than normal diesel knock has started for no. Genuine Bosch Fuel Duramax Injectors 2001-2016 Chevy 6.6L. East Coast Diesel is your source for Genuine Bosch LB7, LLY, LBZ, LMM, LML And LGH Injectors. Dec 12, 2020 · How to Fix your LLY Duramax Fuel Pressure Relief Valve (FPRV) Problem. There are three relatively inexpensive ways to solve a poorly working Duramax fuel pressure relief valve. The three FPRV fixes are installing a FPRV shim kit, replacing your FPRV with a race fuel valve, or replacing your FPRV with another OEM FPRV. 1. The data - circuit, pin 90 should have a 2.5 to 1.5v square wave. Check for wire harness rub through at the FICM /alternator bracket. There was a tsb for this wiring problem, common issue. LLY injector issues. I am getting these codes: P0201, P0204, P0206, P0207 and P2146. The Group A fuel injectors. www.duramaxforum.com > ... > 04.5-05 LLY Duramax Powertrain Dec 5, 2009 - 6 posts - ‎4 authors Hi got a 05 3500 running really ruff and throwing 2 codes p0202. ... Number #2 injector Drive fault, incorrect current on a fuel injector circuit (the ... breaking down on freeway code p2149 - Chevy and GMC Duram For the same money you can get a ECM program that will out perform and give better fuel economy than the injectors will. On an LB7 the labor alone will kill you but the LLY/LBZ units take less than 1/2 the time to change. A good set of upgrade injectors will run about $1000 plus good cores and labor to install them.2004 - 2005 6.6L Duramax LLY ». Fuel System Components - GM Duramax LLY. The heart and soul of any diesel engine is the fuel system. Common rail technology has taken over the diesel fuel injection industry. We offer the best diesel fuel injection systems on the market today. We offer brand such as Bosch, Industrial Injection, Dynomite Diesel ... Dec 12, 2020 · How to Fix your LLY Duramax Fuel Pressure Relief Valve (FPRV) Problem. There are three relatively inexpensive ways to solve a poorly working Duramax fuel pressure relief valve. The three FPRV fixes are installing a FPRV shim kit, replacing your FPRV with a race fuel valve, or replacing your FPRV with another OEM FPRV. 1. LLY Duramax Fuel System. Sort. View. Items 1-33 of 33. Exergy New 100% Over 04.5-05 Duramax LLY Injector. Item #: EXE0210208. Optional and Good to have: We strongly recommend replacing the valve cover gasket and left return line/clip and right return line/clip. Replaces part numbers: Bosch: 0445120027, 0986435504. GM: 97780144, 97303657. Item Condition: Manufactured Again. -This is a Manufactured Again product. Some of our staff were part of the development of this equipment and common rail injectors when they were employed by Bosch. This equipment is not only able to measure injection quantity but also shot-to-shot consistency and injection timing. Exergy Performance is a division of Exergy Engineering and is focused on the unique needs of high ... The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. in Automotive Replacement Fuel Injectors 1 offer from $18.95 HVACSTAR Fuel Injector Cap/Block-Off Tool M14 14MM for 2001-2005 6.6L Chevrolet/GMC Duramax (LB7 & LLY) and 2003-2007 5.9L Dodge/Cummins Certified Refurbished Injector for GM Duramax 2004.5-2005 6.6L LLY is currently in stock and ready to ship within 24 business hours. We are currently only shipping to addresses in Canada. We offer free shipping to provinces in Canada on all orders over $200.00 and taxes are charged based on your provinces tax %. Jun 06, 2007 · 04.5-07 6.6L LLY LBZ Duramax. Sooner or later, most 2004.5+ LLY LBZ Duramax’s will experience the dreaded “injector harness problem”. GM routed the fuel injector wiring harnesses very tight on these engines, which can result in premature wire fatigue and connector-pin failure and/or intermittent loose connections at the fuel injector ... FICM/IDM for 2004.5-2005 GM 6.6L Duramax LLY. Part #’s 97303751 / 0 281 011 134. Please Select New OEM or Reman in Options. Reman FICM -Lifetime Warranty. New FICM- 1 Year Unlimited Mile Warranty. Diesel Injector Driver Module (IDM) or Fuel Injector Control Module (FICM) is manufactured and tested to the strictest OE standards for ... Improve air flow by 73% over stock with the AFE Turbo Inlet Manifold for 2004-2005 LLY Duramax trucks. AFE claims this product offers gains of 23 horsepower and 57 lb-ft of torque. S&B Turbo Inlet Manifold '04-'05 LLY Improve air flow by up to 76% over stock with the S&B Turbo Inlet Manifold. 2. Head Gasket FailureAccording to service information, the correct diagnostic procedure is to use a professional volt/ohmmeter to measure the resistance of each fuel injector circuit. The specified resistance at room temperature is between 0.3 to 0.4 ohms. Before measuring the resistance of any circuit, remove the negative cable on each battery.Genuine Bosch Fuel Duramax Injectors 2001-2016 Chevy 6.6L. East Coast Diesel is your source for Genuine Bosch LB7, LLY, LBZ, LMM, LML And LGH Injectors. Jul 02, 2012 · 2004.5 lly 2500hd with 6" fabtec lift and 35" tires lbz mouth peice upgrade with k&n intake, 4" exhaust into 5" stack no cat, ppe boost controller, efi live tuned by rob, 40 over injectors, stage III trans kit, egr blocker, fabtec tie rods, air dog II,ppe gauges. Save. 1 - 1 of 1 Posts. This is an older thread, you may not receive a response ... castlebranch drug test 13300 Duramax diesel injector puller is designed to remove injectors on 2005 to 2010 LLY, LBZ and LMM engines. Heavy carbon buildup on the head and injector tip can make the injector difficult to remove. Competative tools don't pull the injector straight increasing friction drag between the injector and head potentially damaging either component. The web site said: If you tested the return flow of the injectors and they passed, BUT were having symptoms of a P0087 during high ambient temp and a heavy load, then you would have to perform the "Enhanced Return Flow Test" which is run under much higher pump pressure that you can get normally.608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? Feb 08, 2022 · I have a 2005 LLY with 210k on what I believe to be stock injectors. I have the injector ticking noise and am getting pretty poor milage but no haze or rough idle. I checked my balance rates when hot and they looked fine except 7/8 which were +6 and +7. My question is should I look into new injectors to help smooth the idle noise out and maybe ... Exergy Performance E01 10205 Reman 30% Over LLY Duramax Fuel Injector Set (8 Total) New. Engineered to Deliver! Whether you are the class points champion, or just need confirmation all is well with your diesel fuel system, Exergy Performance can help. Drawing on the experience of mu... Exergy Performance. The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. 13300 Duramax diesel injector puller is designed to remove injectors on 2005 to 2010 LLY, LBZ and LMM engines. Heavy carbon buildup on the head and injector tip can make the injector difficult to remove. Competative tools don't pull the injector straight increasing friction drag between the injector and head potentially damaging either component. 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? Sep 05, 2011 · LLY injector testing 1) Balance Rates Test- You'll need a Tech 2, Edge insight or other device which can read them from the ECM 2) Fuel Return Rate Test - You'll need to hook up lines to the return lines on the top of each injector and check how... 3) Compression Test - Hooking up a compression ... This new device uses a microprocessor and software program to completely automate the test procedure to eliminate any variations in test results due to technician testing methods or physical property changes of the fuel. Kent-Moore CH-47976 Active Fuel Injector Tester (AFIT) Manufactured by: Kent-Moore. Toolsource #: 128487. Jun 06, 2005 · 01-05 LB7 LLY 6.6L GM Duramax Water Pump Sale! $ 75.00 $ 64.95 PRODUCT CODE: 42349; 01-05 LB7 LLY 6.6L GM Duramax Water Pump W/Housing Sale! $ 145.00 $ 124.95 PRODUCT CODE: 42349BH; 01-05 LB7-LLY 6.6L Duramax MBRP 4″ XP Series Sale! $ 575.00 $ 554.99 PRODUCT CODE: 2188; 01-05 LB7-LLY Accelerator Pedal Assembly with Position Sensor Fuel Injector Testing Service for LLY 6.6L Chevrolet GMC Duramax. 1 review. $21.00. Pay in 4 interest-free installments for orders over $50 with. Learn more. Number of Injectors. Add to cart. You are placing an order for a testing service of your LLY 6.6L Injectors. Please read Diesel Care and Performance's full Rebuild Policy, before placing ...Diagnosing dead or clogged fuel injectors is difficult because it acts the same than a bad coil, dead spark plug, broken spark plug wires and or electrical problem. Start the engine when cold and let it run at idle for 5 – 10 seconds. If possible quick each of the exhaust manifolds with your bare hands and find the one that’s not warm. 2022. 6. 23. · 7L Titanium Signature Series 220GPH (TS F17 220G) $ 868 Raid Den Exploit Patched 6L LB7 Silverado/Sierra 1500 2020 Duramax 3 Duramax 2011 – 2016 LML Fuel Systems; Duramax 2011 – 2016 LML Fuel Systems ( Industrial Injection 4G6104 2011-2016 6. Each injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. Each injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. The data - circuit, pin 90 should have a 2.5 to 1.5v square wave. Check for wire harness rub through at the FICM /alternator bracket. There was a tsb for this wiring problem, common issue. LLY injector issues. I am getting these codes: P0201, P0204, P0206, P0207 and P2146. The Group A fuel injectors. LLY Duramax Fuel System. Sort. View. Items 1-33 of 33. Exergy New 100% Over 04.5-05 Duramax LLY Injector. Item #: EXE0210208. The answer is to examine the injector connector ‘keys’ to help correctly identify the year and model of engine you are working on. Bosch common rail fuel injector for Duramax Diesel 2004.5 – 2010. Duramax LLY engine connector keys. The ‘LLY’ engine (2004 – 2005) is the first year to use connector ‘keys’ (note the circled portion). Genuine Bosch Fuel Duramax Injectors 2001-2016 Chevy 6.6L. East Coast Diesel is your source for Genuine Bosch LB7, LLY, LBZ, LMM, LML And LGH Injectors. Certified Refurbished Injector for GM Duramax 2004.5-2005 6.6L LLY is currently in stock and ready to ship within 24 business hours. We are currently only shipping to addresses in Canada. We offer free shipping to provinces in Canada on all orders over $200.00 and taxes are charged based on your provinces tax %. logistic network interface factorio Test leaking Fuel Injectors.. Fuel injector leak testing should be done under operating pressure. The average DIY fuel injector cleaning project and most automotive repair shops does not have the proper diagnostic equipment or the ability to test leaking injectors or clean them properly. It is suggested that you have your leaking fuel injector sent to Injector RX for testing and cleaning.in Automotive Replacement Fuel Injectors 1 offer from $18.95 HVACSTAR Fuel Injector Cap/Block-Off Tool M14 14MM for 2001-2005 6.6L Chevrolet/GMC Duramax (LB7 & LLY) and 2003-2007 5.9L Dodge/Cummins Improve air flow by 73% over stock with the AFE Turbo Inlet Manifold for 2004-2005 LLY Duramax trucks. AFE claims this product offers gains of 23 horsepower and 57 lb-ft of torque. S&B Turbo Inlet Manifold '04-'05 LLY Improve air flow by up to 76% over stock with the S&B Turbo Inlet Manifold. 2. Head Gasket FailureMy 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who...XDP Common Rail / Piezo Fuel Injector Testing and Inspection Service. $49.95. 2003-2018 Dodge Ram 5.9L/6.7L Cummins | 2001-2016 GM 6.6L Duramax | 2008-2021 Ford 6.4L/6.7L Powerstroke. In-Stock. Conducted bottle test, no fuel present at relief valve after cycling under load. Used scantool to command 25k psi (160mpa) and it wouldn't produce more than 13,500 psi. Ran injector return test, less than 2 ml return from each of all 8 injectors... tested while cranking, ficm disconnected, 15 seconds each injector.608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? May 02, 2012 · 2004.5 duramax vin 2 ( lly) had 3 bad injectors..dies..wont start 2004.5 duramax vin 2 ( lly) had 3 bad injectors but started fine just smoked some. Replaced the injectors and bled the lines till it started and ran for 5 min then dies. bled again for hours and it st … May 02, 2012 · 2004.5 duramax vin 2 ( lly) had 3 bad injectors..dies..wont start 2004.5 duramax vin 2 ( lly) had 3 bad injectors but started fine just smoked some. Replaced the injectors and bled the lines till it started and ran for 5 min then dies. bled again for hours and it st … Come along with Eric O. when he finalizes the fix on this 2005 GMC 4500 with the LLY Duramax Diesel that is having some sort of issue with the FICM and the i. Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L 2004 - 2005 REPAIR SERVICE. $229.00. CHOOSE OPTIONS. Description. Have your common rail fuel injectors cleaned and tested in our fuel injection shop. First we clean the injector in our Ultrasonic parts cleaner to remove any carbon, dirt and loose rust. Then we test the injector on our Bosch test machine and provide a print out of the report. Price is per injector. 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? THANK YOU FOR PURCHASING OUR REPAIR SERVICE TO YOUR 2004 - 2005 Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L. REPAIR SERVICE, YOU SEND YOUR PART TO US, WE REBUILD IT AND SHIP IT BACK TO YOU. PLEASE PRINT this R&R Form located at the top of the Home page at the "Forms Tab" after checking out . 13 hours ago · 6L Duramax requires advanced emissions equipment, including the use of diesel exhaust fluid injection , to reduce nitrogen oxide emission levels by 63 percent over LMM powered trucks 6 liters in a V8 configuration, the LML is part of the Duramax May 31, 2009 · 2001 Duramax: Suddenly diesel knock & high idle speed A louder than normal diesel knock has started for no. Conducted bottle test, no fuel present at relief valve after cycling under load. Used scantool to command 25k psi (160mpa) and it wouldn't produce more than 13,500 psi. Ran injector return test, less than 2 ml return from each of all 8 injectors... tested while cranking, ficm disconnected, 15 seconds each injector.Each injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. Try increasing the rail pressure, we find injector nozzles that leak at idle pressure, but do not leak at higher pressure. 2. Check glow plug operation when cold. 3. Check rail pressure when engine is off, it should be 1.0-1.8 MPa(145-261 PSI) LB7 and LLY, or 0 PSI LBZ and LMM. Skewed rail pressure readings will usually not cause a hard start. 4.Diagnosing dead or clogged fuel injectors is difficult because it acts the same than a bad coil, dead spark plug, broken spark plug wires and or electrical problem. Start the engine when cold and let it run at idle for 5 – 10 seconds. If possible quick each of the exhaust manifolds with your bare hands and find the one that’s not warm. Exergy Reman Performance +60% injectors appropriate if you have already upgraded (or plan to) your transmission, high-pressure fuel pump, low pressure fuel pump, turbocharger, tuning calibration, and have installed supporting mods like traction bars, cold air intake, and intercooler piping. If this is too much, consider our +45% injectors or +30% injectors. For LLY 6.6L Duramax Silverado or ... Exergy Performance E01 10205 Reman 30% Over LLY Duramax Fuel Injector Set (8 Total) New. Engineered to Deliver! Whether you are the class points champion, or just need confirmation all is well with your diesel fuel system, Exergy Performance can help. Drawing on the experience of mu... Exergy Performance.Note: Must return old fuel lines to receive full core credit. LLY 2004.5-2005 Chevrolet/GMC 2500/3500/4500/5500 6.6 Diesel Vin Code “2” LLY Injector Replacement Kit – Refurbished 1,499.99 injectorsdirect Refurbished Refurbished & tested LLY injectors, these were removed from a running engine. They are cleaned externally in an ultrasonic tank, flushed internally, and the nozzles are ... May 09, 2008 · 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D. 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? The answer is to examine the injector connector ‘keys’ to help correctly identify the year and model of engine you are working on. Bosch common rail fuel injector for Duramax Diesel 2004.5 – 2010. Duramax LLY engine connector keys. The ‘LLY’ engine (2004 – 2005) is the first year to use connector ‘keys’ (note the circled portion). Aug 18, 2020 · For 2006, the LLY received a number of engine block and internals related upgrades in addition to a lower compression ratio and upgraded turbo which resulted in peak torque increasing by 85lb-ft. from 520lb-ft. to 605lb-ft. The new upgrades to the LLY removed some of the common LB7 problems such as fuel injector and fuel pump failure. However ... Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. One of the terminals should make the test light glow, this is the injector power source coming from the computer.Certified Refurbished Injector for GM Duramax 2004.5-2005 6.6L LLY is currently in stock and ready to ship within 24 business hours. We are currently only shipping to addresses in Canada. We offer free shipping to provinces in Canada on all orders over $200.00 and taxes are charged based on your provinces tax %. Exergy Reman Performance +60% injectors appropriate if you have already upgraded (or plan to) your transmission, high-pressure fuel pump, low pressure fuel pump, turbocharger, tuning calibration, and have installed supporting mods like traction bars, cold air intake, and intercooler piping. If this is too much, consider our +45% injectors or +30% injectors. For LLY 6.6L Duramax Silverado or ... Exergy Performance E01 10205 Reman 30% Over LLY Duramax Fuel Injector Set (8 Total) New. Engineered to Deliver! Whether you are the class points champion, or just need confirmation all is well with your diesel fuel system, Exergy Performance can help. Drawing on the experience of mu... Exergy Performance.The injector solenoid must pass the OEM continuity and voltage leak test. Since we build our injectors as a balanced set to ±1% at the rated flow, we can hold tighter tolerances than the mass produced options on the market. We spend the extra time to make them right. For the same money you can get a ECM program that will out perform and give better fuel economy than the injectors will. On an LB7 the labor alone will kill you but the LLY/LBZ units take less than 1/2 the time to change. A good set of upgrade injectors will run about $1000 plus good cores and labor to install them.Description. Have your common rail fuel injectors cleaned and tested in our fuel injection shop. First we clean the injector in our Ultrasonic parts cleaner to remove any carbon, dirt and loose rust. Then we test the injector on our Bosch test machine and provide a print out of the report. Price is per injector. The web site said: If you tested the return flow of the injectors and they passed, BUT were having symptoms of a P0087 during high ambient temp and a heavy load, then you would have to perform the "Enhanced Return Flow Test" which is run under much higher pump pressure that you can get normally.Exergy Reman Performance +60% injectors appropriate if you have already upgraded (or plan to) your transmission, high-pressure fuel pump, low pressure fuel pump, turbocharger, tuning calibration, and have installed supporting mods like traction bars, cold air intake, and intercooler piping. If this is too much, consider our +45% injectors or +30% injectors. For LLY 6.6L Duramax Silverado or ... My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who...Unplug the electrical connector from the fuel injector you want to test. Turn the ignition switch to the ON position. Touch the terminals (one at a time) of the harness connector with the test light. One of the terminals should make the test light glow, this is the injector power source coming from the computer.Some of our staff were part of the development of this equipment and common rail injectors when they were employed by Bosch. This equipment is not only able to measure injection quantity but also shot-to-shot consistency and injection timing. Exergy Performance is a division of Exergy Engineering and is focused on the unique needs of high ... Some of our staff were part of the development of this equipment and common rail injectors when they were employed by Bosch. This equipment is not only able to measure injection quantity but also shot-to-shot consistency and injection timing. Exergy Performance is a division of Exergy Engineering and is focused on the unique needs of high ... May 05, 2004 · Original Bosch Common Rail Injectors are full disassembled and ultrasonically cleaned. Major parts are then replaced with only Original Bosch items (nozzle and valve/ball). Injector is fully assembled with major clearances checked and then a test calibration is run. All values are recorded and compared with the factory settings, changes are then made to settings inside the injectors to bring ... Optional and Good to have: We strongly recommend replacing the valve cover gasket and left return line/clip and right return line/clip. Replaces part numbers: Bosch: 0445120027, 0986435504. GM: 97780144, 97303657. Item Condition: Manufactured Again. -This is a Manufactured Again product. Feb 08, 2022 · I have a 2005 LLY with 210k on what I believe to be stock injectors. I have the injector ticking noise and am getting pretty poor milage but no haze or rough idle. I checked my balance rates when hot and they looked fine except 7/8 which were +6 and +7. My question is should I look into new injectors to help smooth the idle noise out and maybe ... FICM/IDM for 2004.5-2005 GM 6.6L Duramax LLY. Part #’s 97303751 / 0 281 011 134. Please Select New OEM or Reman in Options. Reman FICM -Lifetime Warranty. New FICM- 1 Year Unlimited Mile Warranty. Diesel Injector Driver Module (IDM) or Fuel Injector Control Module (FICM) is manufactured and tested to the strictest OE standards for ... Diagnosing dead or clogged fuel injectors is difficult because it acts the same than a bad coil, dead spark plug, broken spark plug wires and or electrical problem. Start the engine when cold and let it run at idle for 5 – 10 seconds. If possible quick each of the exhaust manifolds with your bare hands and find the one that’s not warm. Try increasing the rail pressure, we find injector nozzles that leak at idle pressure, but do not leak at higher pressure. 2. Check glow plug operation when cold. 3. Check rail pressure when engine is off, it should be 1.0-1.8 MPa(145-261 PSI) LB7 and LLY, or 0 PSI LBZ and LMM. Skewed rail pressure readings will usually not cause a hard start. 4.16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D.According to service information, the correct diagnostic procedure is to use a professional volt/ohmmeter to measure the resistance of each fuel injector circuit. The specified resistance at room temperature is between 0.3 to 0.4 ohms. Before measuring the resistance of any circuit, remove the negative cable on each battery.608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? LLY 2004.5-2005 Chevy/GMC Duramax 30% Over 6.6L Diesel High Performance Injector Set (Stage 1) ... *Updated injector body "stress test" with maximum heat and pressure through all gun drilled holes to qualify durability, fretting erosion and prevent internal cracking.May 05, 2004 · Original Bosch Common Rail Injectors are full disassembled and ultrasonically cleaned. Major parts are then replaced with only Original Bosch items (nozzle and valve/ball). Injector is fully assembled with major clearances checked and then a test calibration is run. All values are recorded and compared with the factory settings, changes are then made to settings inside the injectors to bring ... The web site said: If you tested the return flow of the injectors and they passed, BUT were having symptoms of a P0087 during high ambient temp and a heavy load, then you would have to perform the "Enhanced Return Flow Test" which is run under much higher pump pressure that you can get normally.My 2005 LLY Duramax was not running correctly getting poor fuel mileage. I thought I would need to replace at least 2 injectors. I was told by a friend who... Each injector is tested on a state of the art test stand to ensure that they meet OEM specifications. Each test includes a resistance test, system leak test, purge, idle speed test, mid load test, full load test, and static back leak test. Each test cycle checks solenoid response time, back leak flow, and fuel delivery. May 09, 2008 · 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D. This new device uses a microprocessor and software program to completely automate the test procedure to eliminate any variations in test results due to technician testing methods or physical property changes of the fuel. Kent-Moore CH-47976 Active Fuel Injector Tester (AFIT) Manufactured by: Kent-Moore. Toolsource #: 128487. Test leaking Fuel Injectors.. Fuel injector leak testing should be done under operating pressure. The average DIY fuel injector cleaning project and most automotive repair shops does not have the proper diagnostic equipment or the ability to test leaking injectors or clean them properly. It is suggested that you have your leaking fuel injector sent to Injector RX for testing and cleaning.Dec 28, 2008 · Install J-46594 into the bolt hole in the fuel injector bracket. Install a flare nut wrench onto J-46594 and pull back away from the fuel injector, until the injector releases from its seat. Remove J-46594 . Remove the fuel injectors with brackets. If necessary, remove the fuel injector bracket pins. 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D.Conducted bottle test, no fuel present at relief valve after cycling under load. Used scantool to command 25k psi (160mpa) and it wouldn't produce more than 13,500 psi. Ran injector return test, less than 2 ml return from each of all 8 injectors... tested while cranking, ficm disconnected, 15 seconds each injector.May 09, 2008 · 16. Reaction score. 1. May 16, 2008. #13. The LLY has an injector harness issue. It can rub through at the alternator bracket or injectors #2 and or #7 connector can get bad and need the ice pick treatment. The injectors, like anything else mechanical, can fail, but it is not as common and you can fix them one at a time. D. 608-640-3567 Mon - Fri 8:00 - 5:00 PM CST. Dodge/Ram. Ford Power Stroke. GM Duramax. Phoenix Technique Merchandise. Phoenix Technique Test and Advise. Latest News and Special Offers. Why Choose Phoenix Technique? Optional and Good to have: We strongly recommend replacing the valve cover gasket and left return line/clip and right return line/clip. Replaces part numbers: Bosch: 0445120027, 0986435504. GM: 97780144, 97303657. Item Condition: Manufactured Again. -This is a Manufactured Again product. 2004.5-2005 LLY Duramax FICM - Fuel Injection Control Module. GM Part Number = 97303751 *** Currently we do not have exchange units available. We can offer to rebuild yours. The price is $697.70 plus the shipping back to you. If yours is not rebuildable we will ship it back to you at your expence if you choose. Come along with Eric O. when he finalizes the fix on this 2005 GMC 4500 with the LLY Duramax Diesel that is having some sort of issue with the FICM and the i. Chevy GM Duramax Diesel LLY Fuel Injection Control Module FICM 6.6L 2004 - 2005 REPAIR SERVICE. $229.00. CHOOSE OPTIONS. Aug 18, 2020 · For 2006, the LLY received a number of engine block and internals related upgrades in addition to a lower compression ratio and upgraded turbo which resulted in peak torque increasing by 85lb-ft. from 520lb-ft. to 605lb-ft. The new upgrades to the LLY removed some of the common LB7 problems such as fuel injector and fuel pump failure. However ... Symptoms of Leaking Fuel Injectors: Hard Starting when engine is hot. Increased Fuel Consumption. Rough Idle. Fuel odors inside and around the car. Poor Emissions. Oil thinning, which can lead to catastrophic engine failure. Hydro-lock, which can lead to catastrophic engine failure. Before you decide on any plan of action please read this article. Jul 02, 2012 · 2004.5 lly 2500hd with 6" fabtec lift and 35" tires lbz mouth peice upgrade with k&n intake, 4" exhaust into 5" stack no cat, ppe boost controller, efi live tuned by rob, 40 over injectors, stage III trans kit, egr blocker, fabtec tie rods, air dog II,ppe gauges. Save. 1 - 1 of 1 Posts. This is an older thread, you may not receive a response ... Today i talk about the problems i have had with my LLY Duramax and how i finally was able to fix the common injector harness problem. Thanks for watching and...Dec 28, 2008 · Install J-46594 into the bolt hole in the fuel injector bracket. Install a flare nut wrench onto J-46594 and pull back away from the fuel injector, until the injector releases from its seat. Remove J-46594 . Remove the fuel injectors with brackets. If necessary, remove the fuel injector bracket pins. Test leaking Fuel Injectors.. Fuel injector leak testing should be done under operating pressure. The average DIY fuel injector cleaning project and most automotive repair shops does not have the proper diagnostic equipment or the ability to test leaking injectors or clean them properly. It is suggested that you have your leaking fuel injector sent to Injector RX for testing and cleaning. ya vedud duasinin okunususinhronizovani crtani filmovi netflixpush button lcd display arduinoazure app service timeout 4 minutes